3d Printing

How To 3D Print

With many printing companies around the world and the increasing numbers of 3D printing in South Africa. It is best to see how the process works. 

Piece 4

Piece 4 is a statement neck piece. This piece speaks particularly to the cluster formation formed from the cubic system. As seen below the original centre piece is seen to be distracting to the eye so the design was then altered in order not to be distracting, as the amount of detail although intricate can become an eye sore. and from this only certain cubes had the incorporation of the lattice design.

Manufacturing process.

The chain.

The chain was assembled with square wire that was measured and then filed down at a 45 degree angle with a square needle file. This process is used to create a sharper corner on the edges as opposed to rounded edges created from bending the wire. Once the links were closed and to the desired length, as well as sanded, the hammered texture was then applied as seen in the image on the left.

The Centre piece.

The centre piece with great difficulty getting in the perfect symmetry on each cube did propose its difficulties and frustrations. Once having the just of each cube, the process of putting them together also became a bit troublesome have to re-open certain joins for another cube to fit into that spot. Once assembled the piece was pre-cleaned for the next technique. the process of applying the lattice mesh.

The lattice mesh

instead of creating one mesh each time for each side, it was decided that it could be more user friendly to create one large lattice mesh and then cut and pick from this mesh that would suite best for that side of the cube. the mesh was created with larger granules created with wire that is 0.5mm thick and coiled twice around a 2.0mm spindle, and then melted to create the granule. once the granule is created a pilot hole was created, this is where the wire would be soldered into. a tiny piece of hard solder is then soldered onto the wire which is then attached to the granule in the pilot hole created.

 The piece is still to be cleaned and polished.

International Jeweller

Silvia WeidenBach

Figure 1 Silvia WeidenBach

International Jeweller Silvia WeidenBach is a designer that experiments with 3D printing as a means of expressing her creativity, by coming up with new and innovative works. WeidenBach’s collection titles “RorschachBurst”, is an exploration of colourful and complex shapes, it is her evolution of her artistic search in the field of object and adornment and exploring these through new media. It challenges existing notions of how things should look and function, taking advantage of the freedom from constraint and convention in so doing. The complexity that characterises many works produced via digital production methods is also evident in the detailed rich surface textures and patterns. This piece is also reminiscent of the pixellation noted by Birdle (Birdle 2011) as being the epitome of the “new aesthetic” which serves to reinforce its status as an “Eruption of the digital” into the physical world (Birdle 2011).

Figure 2 Silvia WeidenBach, "RorschachBurst", 2015, 3D Print.

Mid Year Moderation Week

Although just coming back from a 3 week break, as the week goes by the levels of stress are visible through out the department. The attempt to ensure that you actually have something to show by Friday afternoon for moderation is prominent. At this point there is no time mess up or get frustrated with a piece (it is as if the metal is able to detect your frustrations and then you just land up with further problems). Coming to terms with the amount of time left for this year and the expectations that should be met, something which seems almost impossible to meet (however, I aim to towards it) there is this coal powered train that begins to run through your veins, where all you can do is zone out into your own world and focus on your work. And that's how work gets done!

 

As Moderation nears, working day and night and putting in long hours was essential, ensuring that you have covered all basis from design to manufacture. During the course of the week I managed to put together (not polished) a couple of pieces and began to work on the following piece. Before the break although I had renderings and 'ídeas' of what my pieces would look like I still had my doubts of how they would be assembled, but after the break, that coal powered train was full steam ahead. I knew what I was doing and how I was going to go about it, not to say I didn't encounter any issues, because indeed I did.

 

Below are the pieces assembled, keep in mind the pieces have not been finished off yet.

Space is IMPORTANT! one might think but this is just moderation but they stand corrected, the way you put your work out on display is a display on yourself as a designer or artist. you can not simply just lay your work there and leave it, no, you EXHIBIT your work, the way you would want outsiders to view (given your availability of resources of course. 

below is the layout I though would best enhance each aspect of the display.

 

 

 

On the side you will notice white models: These models are nylon 3D prints which were printed over the break, as you will also notice is the resemblance they have to the first cad renderings previously posted.

Below are the nylon prints up close

 

 
Moderation... I MADE IT OUT ALIVE !! We all have ways to improve things, and getting an opinion from those who haven't seen the work prior allows for an open mind to view and give out constructive criticism. The way forward from here is then uncovered.

Material Durability

"Materials matter. They are the stuff that constitutes everything around us."

AM technology was originally developed around polymeric materials, waxes and paper laminates. Subsequently there has been introduction of composites, metals and ceramics. CNC machining can be used for soft materials, like medium density fibreboard, machine able forms, machine able waxes and even some polymers (Lipson & Kurman, 2013). Materials have from the beginning of the technology been an important driving force for development. Like traditional manufacturing processes, the initial choice of material was tied to the constraints of the process (Lipson and Kurman, 2013). 

Hardness is defined as the resistance of a material to deformation, particularly permanent deformation, indentation, or scratching. Hardness is purely a relative term and should not be confused with wear and abrasion resistance of plastic materials. Since plastic materials vary considerably with respect to hardness, one type of hardness test is not applicable to cover the entire range of hardness properties encountered commonly known as Moh’s scale of hardness, the Rockwell hardness test and the Durometer hardness test (Kutz, 2002). Below a hardness scale of plastics:



In practical the materials that i explore during the course of the year are silver, nylon and resin. As silver being common in both contemporary and commercial jewellery, this dissertation will therefore explore the strengths and weaknesses of both nylon and resin. Nylon/ Polyamide: The generic name for all long-chain fibre-forming polyamides with recurring amide groups. Characteristically polyamides (nylons) are very resistant to wear and abrasion, have good mechanical properties even at elevated temperatures, have low permeability to gases and have good chemical resistance. Advantages such as: Excellent surface finish even when reinforced, Strength, Stiffness and chemical resistance to hydrocarbons. Nylon however has limitations such as high water absorption and poor chemical resistance to strong acids and bases. Nylon has high self-bonding properties that prevent the layers from de-laminating when put under tension. It does not have warping issues, so no heated print bed or cooling fans are needed. Nylon has the ability to be created in any colour as it is very easy to dye. Nylon is also known to be inexpensive as well as most grades of nylon do not emit fumes (Spadaro, 2013).

According to Nerginer (2012) the advantages of resin based-based 3D printers have also presented themselves as follows: For most applications the Ultra Violet or visible light curing method is much faster and far superior to any other rapid modelling methods, it has a better resolution then most 3D materials, it uses minimal moving parts, and prototypes made by this system are strong enough to be machined and can be used as master patterns for injection moulding , thermoforming, blow moulding, and various metal casting processes. Along with the above resin based 3D printers also propose for disadvantages such as although the process can produce a wide variety of shapes, it is often very expensive. The cost of photo-curable resin ranges from $80 to $210 per litre, and the cost of the machines are higher than popular low-level printers. However cost will be reduced as more people adopt the resin-based 3D printing system.